Integrate hardware directly into a molded part for a stronger assembly path.
ISO 9001:2015 | ISO 13485:2016 | AS9100D | ITAR Registered
Our original insert molding planning service evaluates how prepared metal or rigid components can be held in place as a plastic part is molded around them.
Review insert geometry, locator access, resin flow, the required holding force, and any later assembly operations before the tooling approach is selected.
An original guide for planning insert geometry, locator access, resin flow, and the sequence for secondary operations.
| Guideline | US | Metric |
|---|---|---|
| Maximum part size | Quoted by tool plan | Quoted by tool plan |
| Volume | Reviewed with the material and insert layout | Reviewed with the material and insert layout |
| Depth | Feature reviewed with the parting line | Feature reviewed with the parting line |
| Projected mold area | Tooling dependent | Tooling dependent |
| Insert clearance | Reviewed with the insert geometry | Reviewed with the insert geometry |
Insert molding can consolidate a prepared component and molded polymer into one intentional assembly. Use it where a retained insert, threaded feature, or reinforced interface needs to be held by the molded form.
The molding tool holds an insert in a controlled location while resin forms around it. Compared with post-mold installation, this can consolidate the part and hardware into a single purpose-built molded assembly.
A practical guide to planning wall sections, draft, ribs, and production-ready part features.
An original overview of selecting a resin around function, appearance, and operating environment.
A recorded walkthrough of early tooling, inspection, and scale-up decisions.
